Technical Requirements for Materials in Commercial Windows
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Technical Requirements for Materials in Commercial Windows

Views: 300     Author: Site Editor     Publish Time: 2025-02-15      Origin: Site

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Commercial windows must meet stringent requirements for safety, durability, energy efficiency, and aesthetics, involving material selection for frames, glass, and hardware. Below are the key specifications:

1. Frame Material Requirements

The choice of framing material directly impacts structural strength, thermal performance, weather resistance, and maintenance costs. Common options include:(1) Aluminum

Advantages:

  • High strength, corrosion-resistant, ideal for high-rise buildings.

  • Allows for slim-profile designs (minimalist aesthetics).

    Surface treatments available (anodizing, powder coating, fluorocarbon coating).

Disadvantages:

  • High thermal conductivity; requires thermal breaks for insulation.

Standards:

AAMA 2605 (High-performance coatings for architectural aluminum).

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(2) Steel

Advantages:

  • Exceptional strength, suitable for large spans or fire-rated applications (e.g., hospitals, airports).

  • Ultra-narrow frames (e.g., 20mm) for modern designs.

Disadvantages:

  • Prone to rust; requires galvanization or protective coatings.

  • Heavyweight, increasing installation costs.

Standards:

ASTM A1003 (Cold-formed steel for structural framing).

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(3) PVC-U (Vinyl)

Advantages:

  • Excellent thermal insulation (low U-value), cost-effective.

  • Low maintenance.

Disadvantages:

  • Lower strength, unsuitable for oversized windows.

  • Potential fading/deformation under prolonged UV exposure.

Standards:

EN 12608 (European standard for unplasticized PVC profiles).


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(4) Hybrid Frames (Aluminum-Clad Wood/PVC)

Advantages:

  • Combines aluminum’s weather resistance with wood/PVC’s insulation.

  • High-end applications (hotels, offices).

Disadvantages:

  • Higher cost and complex installation.

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2. Glass Requirements

Commercial window glass must address safety, energy efficiency, acoustics, and UV protection. Common configurations:

(1) Safety Glass

Tempered Glass: Complies with EN 12150 / ANSI Z97.1; fragments into harmless granules.

Laminated GlassPVB/SGP interlayer prevents shattering (EN 14449 / ASTM C1172).


(2) Energy-Efficient Glass

Low-Emissivity (Low-E ) Coating: Reflects infrared radiation (U-value ≤1.1 W/m²K).

Insulated Glass Units (IGUs): 6–12mm air/gas gap (argon-filled) for sound insulation (STC ≥35).


3. Hardware Requirements

Hardware must ensure strength, corrosion resistance, and smooth operation:

Component

Requirements

Standards

Hinges

Stainless steel (304/316), ≥80kg load capacity

EN 1935

Locks

Multi-point locking, anti-pry design

ANSI/BHMA A156.23

Sliding Tracks

Nylon rollers, noise-reduced

AAMA 902

Gaskets

EPDM rubber, UV-resistant

ASTM D2000


4. Performance Testing & Standards

Commercial windows must pass critical tests:

Test

Standard

Requirement

Wind Load Resistance

ASTM E330 / EN 12211

Withstand ≥2000 Pa

Water Tightness

AAMA 501.1 / EN 1027

No leakage (15min @ 700 Pa)

Air Infiltration

ASTM E283 / EN 1026

≤1.5 m³/(m²·h) @ 75 Pa

Thermal Insulation (U-value)

ISO 10077 / NFRC 100

≤1.5 W/m²K (colder climates: ≤1.0)

Sound Insulation (STC)

ASTM E90 / EN ISO 717-1

STC ≥35 (urban areas: ≥40)


5. Recommended Applications

Building Type

Material Combination

Key Features

High-Rise Offices

Thermal-break aluminum + Low-E IGU

High wind resistance, energy-saving

Hotels/Malls

Steel frames + laminated glass

Ultra-strong, blast-resistant

Hospitals/Schools

PVC-U + triple glazing

Acoustic insulation, low cost

Airports/Stations

Ultra-clear + smart glass

High transparency, modern


Conclusion

Material selection for commercial windows requires balancing:

  • Frames: Aluminum (lightweight), steel (high-strength), PVC (energy-efficient).

  • Glass: Safety (tempered/laminated), energy (Low-E/IGU), functionality (self-cleaning/smart).

  • Hardware: Corrosion-resistant, high-load-capacity, compliant with AAMA/EN/ASTM/GB.

  • Testing: Wind/water/air/thermal/acoustic performance must meet local codes.



Minimum Thickness for Aluminum and Glass in Commercial High-Rise Buildings

In high-rise construction, aluminum profiles and glass thickness must account for wind load resistance, structural integrity, energy efficiency, and international standards. Below are technical specifications:


1. Aluminum Profiles (Frames/Curtain Walls) – Minimum Thickness

(1) Standard Aluminum Window Frames

Minimum Wall Thickness:

  • Non-load-bearing: ≥1.4mm (e.g., fixed windows, small vents).

  • Load-bearing (vents, mullions/transoms): ≥2.0mm.

  • Super high-rises (≥150m) or high-wind zones: ≥2.5–3.0mm (requires structural validation). 


(2) Thermal-Break Aluminum

  • Thermal Barrier Width: ≥24mm (≥30mm in cold climates).

  • Profile Depth: ≥60mm (curtain walls: 80–120mm).


(3) Standards Reference

  • China (GB/T 8478-2020): External window profiles: ≥1.8mm (wind resistance ≥ Grade 6).

  • USA (AAMA 303-22): Curtain wall profiles: ≥2.5mm (wind load ≥3 kPa).


2. Glass – Minimum Thickness

(1) Curtain Wall Glass

Glass Type

Thickness

Height Applicability

Notes

Tempered Glass

8–10mm

≤100m

Wind load-dependent

Laminated Glass

6+6mm (PVB)

100–200m

≥0.76mm PVB interlayer

IGU (Insulated Glass)

6+12A+6mm

All heights

Low-E + argon fill

Super High-Rise (>200m)

10+12A+8mm

>200m

Structural silicone reinforcement


(2) Wind Load Calculation

Example (China Standard):

100m height, 0.6kPa wind pressure → 8mm tempered glass.

300m height, 1.2kPa wind pressure → 10+12A+8mm laminated IGU.


(3) Standards Reference

Europe (EN 12150): Curtain wall glass: ≥8mm (wind load ≤2 kPa).

USA (ASTM E1300): High-rise glass must pass FEA with <1/1000 breakage probability.


3. Special Conditions – Enhanced Thickness

Typhoon/Hurricane Zones (e.g., coastal cities): Aluminum: +0.5–1.0mm; Glass: +1–2mm. Requires dynamic wind tunnel testing (e.g., AAMA 501.4).

Seismic Zones: Flexible joints; ≥15mm edge clearance for glass.


4. Summary – Minimum Recommendations

Building Height

Aluminum Thickness

Glass Configuration

Key Standards

≤100m

≥1.8mm

8mm tempered or 6+6 laminated

GB/T 8478, EN 12150

100–200m

≥2.5mm

8+12A+8+8 Low-E laminated IGU

ASTM E1300, AAMA 303

>200m

≥3.0mm

10+12A+10+10 laminated IGU + SSG

Project-specific FEA

Note: Final dimensions require validation by structural engineers based on wind/seismic loads, glass panel size, and local codes.



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